The goal of this product is to provide simple yet
valuable information in a cost-effective manner. The system is an add-on
module to any existing Multi-DNC
system & uses the same RS232 cabling to retrieve data during RS232 'idle'
time. By installing a PLC
(4"x4"x6") with our custom PLC program into the CNC control
& CNC Macro's, we can monitor various aspects of a machine tool. The PLC
accepts 24v DC inputs,
which can be directly connected to CNC controls. We have found that we can
connect to the machine tool's I/O terminal strip to monitor such things as 'In-Cycle'
or 'In-Alarm'
& by the addition of a 3
position key switch we can also track 'In
Setup', In
Maintenance' & 'In
Production' modes. The application designed
for viewing the data retrieved by the Monitoring system can be run on any PC
which has network access to the main Multi-DNC
system. Data is presented in graphical, cumulative time, on/off or
count & can be viewed between specified dates. Groups or single
machines can be viewed as required & the data can be printed to any
printer supported by the operating system.
Events can be configured to trigger an e-mail or a page to be sent which will
alert you of process completion & an error condition.
Data is collected into a MS Access database &
Multi-DNC includes some standard reports. Below is an example of our
Production & Utilization reports.
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Machine Production
Report
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The reports can be exported into a number of formats
includeing PDF,RTF,DOC etc. Besides reports which mine the database we also
display a snapshot view within Multi-DNC which gives an indication of the
current status of a specific machine. The view below shows the current status
of the selected machine.