CAPSmill    

Machining
Machining operations are easily programmable through single step functions.
Unique and efficient tool path for each operation.
Collisions and gouge are automatically prevented by the machining logic.
Automatic cylindrical interpolation of cam grooves from development diagram.
Thread milling with single and multi-tooth cutters and helical milling.
Side slot milling and chamfer milling.
Multi-face machining functions simplify programming for:
Machining a part with multiple faces on a rotary table.
Machining different parts in a set up.
Machining multiple units of the same part in a set up.
Combination hole machining.
Quick tool selection from vendor-wise libraries.
Automatic FS based on tool type, tool material, work piece material from the library.

Tool and F-S libraries
Separate tools and cutting parameters libraries for each tool manufacturer.
Combination hole machining tools can be defined and stored in the tool library.
F-S for 10 diameter ranges can be stored for tools like drills, end mills, etc.
18 unique tool types. Tools are stored by dimensions specific to their geometries.

CAD
Fully integrated, machinist-friendly CAD with time saving functions.
Quick definition of areas for face / side milling, O-ring / helical oil grooves, drilling patterns.
Drawings can be imported through DXF and IGES formats.

Cycle time calculation
Cycle time calculation is extremely accurate - error 1% or less.
Axes and spindle acceleration / deceleration times are considered.
Execution time for all miscellaneous functions is considered.
Machines library has machine-specific execution times.

NC programs
Generic post-processor generates flawless and machine ready programs.
Canned cycles are output, repetitive motions are automatically output as subprograms.
TNRC is by G41/42 output or automatically calculated by the software.
Tool details, operation names, etc. are automatically output as comments.
Versatile generic postprocessor builder quickly defines NC program formats.

Documentation
Documentation is automatically generated, can be viewed on screen or printed out.
Time study sheet: In a user configurable format.
Tools list: Details of all tools, tool position numbers and offset numbers.
Spindle power graph: Operation-wise power requirement.

Tool path Simulation
Tools are displayed to actual size and shape.
Tools are displayed with details like shank, retaining nut, etc. to check interference.
Realistic solid simulation enables the tool path to be checked accurately.

Milling expert system
The expert system serves as an online guide on practical aspects of machining:
Machining data like tolerances and geometrical accuracy symbols
Machining guidelines like tool and work holding
Machining diagnostics for solving problems like poor surface finish and high tool wear

Machining
Machining operations are easily programmable through single step functions.
Unique and efficient tool path for each operation.
Collisions and gouge are automatically prevented by the machining logic.
Automatic cylindrical interpolation of cam grooves from development diagram.
Thread milling with single and multi-tooth cutters and helical milling.
Side slot milling and chamfer milling.
Multi-face machining functions simplify programming for:
Machining a part with multiple faces on a rotary table.
Machining different parts in a set up.
Machining multiple units of the same part in a set up.
Combination hole machining.
Quick tool selection from vendor-wise libraries.
Automatic FS based on tool type, tool material, work piece material from the library.

Tool and F-S libraries
Separate tools and cutting parameters libraries for each tool manufacturer.
Combination hole machining tools can be defined and stored in the tool library.
F-S for 10 diameter ranges can be stored for tools like drills, end mills, etc.
18 unique tool types. Tools are stored by dimensions specific to their geometries.

CAD
Fully integrated, machinist-friendly CAD with time saving functions.
Quick definition of areas for face / side milling, O-ring / helical oil grooves, drilling patterns.
Drawings can be imported through DXF and IGES formats.

Cycle time calculation
Cycle time calculation is extremely accurate - error 1% or less.
Axes and spindle acceleration / deceleration times are considered.
Execution time for all miscellaneous functions is considered.
Machines library has machine-specific execution times.

NC programs
Generic post-processor generates flawless and machine ready programs.
Canned cycles are output, repetitive motions are automatically output as subprograms.
TNRC is by G41/42 output or automatically calculated by the software.
Tool details, operation names, etc. are automatically output as comments.
Versatile generic postprocessor builder quickly defines NC program formats.

Documentation
Documentation is automatically generated, can be viewed on screen or printed out.
Time study sheet: In a user configurable format.
Tools list: Details of all tools, tool position numbers and offset numbers.
Spindle power graph: Operation-wise power requirement.

Tool path Simulation
Tools are displayed to actual size and shape.
Tools are displayed with details like shank, retaining nut, etc. to check interference.
Realistic solid simulation enables the tool path to be checked accurately.

Milling expert system
The expert system serves as an online guide on practical aspects of machining:
Machining data like tolerances and geometrical accuracy symbols
Machining guidelines like tool and work holding
Machining diagnostics for solving problems like poor surface finish and high tool wear.

CAD
Draw
Line-12 types, Arc - 15 types, Circle - 8 types, Rectangle-3 types, Track, polygon, Text label, Point patterns - 9 types, Groove, Rectangular face ring, Circular face ring, Contour - 3 types, Define fixture clamp, Define fixture rod, DXF in, IGES in, DXF out.
Edit
Undo, Redo, Erase, Break, Trim, Extend, Radius, Chamfer, Move, Rotate, Copy, Mirror, Scale, Modify object, Offset contour, Erase contour, Explode contour, Delete blank, Delete fixture clamp / rod, Copy to layer.
Settings
Grid, Ortho, Snap, Axis, Grid size, Limits, Aperture, Accuracy, Circle resolution.
Display
Redraw, Zoom, Zoom all, Zoom limits, Previous view, Pan, List, Distance.
Machining faces
Select, Add, Delete, Edit

Machining
Tool types
Centre drill, Drill, Bore, Combination tool, Countersink, Hole mill, Counter bore, Reamer, Tap, Face mill, End mill, Side and face mill, Chamfer mill, Thread mill, Rounded end mill, Ball nose end mill, T slot mill, Dovetail mill.
Hole machining
Drilling, Peck drilling, Deep drilling, Boring, Combination hole, Countersinking, Counter boring, Back spot facing, Tapping, reaming, Finish boring.
Milling
Face milling, Side milling, Pocket milling, Chamfer milling, Groove milling, Side slot milling, T slot milling, Spot facing, Thread milling, Cylindrical interpolation, Helical interpolation.
Single motions
Rapid traverse, Feed traverse, Circular CW, Circular CCW, Spindle speed, Helical interpolation, Feed rate, Feed rate mode, CRC, Tool offset number, NC block, Comment, Machining plane selection, Miscellaneous functions: Spindle on / off, Spindle direction, Coolant on / off, Oriented spindle stop, Program stop, Program optional stop, Tool change, Table clamp / unclamp, Pallet change, Door open / close. Other miscellaneous functions user-definable.
Subprograms
Define, Call, Modify, Delete

Milling expert system
Machining data, Machining guidance, Machining diagnostics

Tool path simulation
Views
XY, XZ, YZ, Isometric, Line mode, Solid mode.
Display
Select machining face, Redraw, Zoom, Zoom all, Zoom limits, Previous view, Pan.
Settings
Single block on / off, Previous tool position display on / off, Tool display on / off, Coordinates display on / off, Part display on / off, Blank display on / off, Fixture display on / off

Document generation
NC program, Time study sheet, Tools list, Power graph

User definable databases
Tools, Tool materials, Work piece materials, Cutting parameters, Machining defaults, Machine data

Text editor
Unlimited file size, Block renumber, Program compare, Set font size, Set font shape+

DNC
2 way program transfer between PC and machine through RS-232-C
Remote access, interactive mode, directory calling
Drip feed transfer, start from interruption, remote abort, file / block skip